By using vehicle manufacturing robots, automotive companies can reduce costs, enhance quality, and protect workers from dirty and hazardous tasks. Often, vehicle assembly plants use robots for painting and spot welding. With the continued advancements in the robotics sector however, these robots can be used in various other applications across the supply chain.
Vehicle parts manufacturing companies can also benefit from the use of automotive robots.
There are many reasons why manufacturers would want to adopt robots. In the automotive industry, these reasons include safety, capacity, and quality. Quality manufacturing in the automotive industry
Automotive robots are ideal when it comes to executing repetitive tasks. Seeing that they neither get distracted or tired, manufacturers can be sure that all cycles will be executed in an equal manner. Further, robots reduce part to part irregularity. Robots grab parts with caution, without dropping, or damaging them.
In the process, they reduce human error that was caused by human error in the past while reducing inconsistency in vehicle assembly. Modern automotive robots come complete with vision systems. These which help them recognize object irregularity in advance, and readjust their programmed paths accordingly. This enhances customer satisfaction, reduces mistakes, and minimizes warranty costs. Capacity
Automotive supply chains often bend towards a low inventory to avoid delays in the production sector. Vehicle part manufacturers, on the other hand, anticipate regular processes and time control across the production line. The slightest problem in the assembly line can easily paralyze operations.
Robots never suffer fatigue which means that the cycle times are constant round the clock with consistent maximum production rates. Further, operating robots through shift changeovers and breaks results in more production line output as opposed to manually operated lines. Safety
Many tasks in the vehicle manufacturing sector are dangerous and oftentimes the dangers are evident. For instance, pouring melted metal in a plant comes with many risks. Other dangers include the muscle problems that may result from lifting heavy objects and executing repetitive tasks in twisting motions. Robots protect human workers from experiencing these problems.
By adopting robots in the car assembly line, entrepreneurs can protect workers from prolonged exposure to toxic fumes emanating from painting and welding. Workers can also be assured of protecting their ears from the noise produced from stamping presses. With automotive robots, vehicle manufacturers reduce injury and accident claims by setting workers away from the danger zones. Added Flexibility
The advantages of automotive robots over dedicated or hard automation include: Reduced Changeover time
Advanced robots come with a flexible gripper design which facilitates easy loading of a new part program. Easy Handling of Diverse Products
Automotive robots can easily transform from various tasks such as; spot welding various vehicle body designs or executing assembly line tasks. Vehicle manufacturers can process a vast range of parts by adopting advanced technology such as vision systems. Less Risk of Becoming Obsolete
We are living in a fast-paced world where technology is advancing at a rapid rate. This means that products are likely to become obsolete. When that happens, the robot can still be deployed in other industries at no extra cost. Hard automation, on the other hand, gets scrapped. Automotive Robotic Applications
Every vehicle features numerous parts. Producing these parts can be an arduous task filled with multiple processes. Robotic technology advancements in the automotive industry such as force sensing and vision systems are critical for robotic automation. Some of the robotic applications in the automotive sector include;Machine Tending
Some of the tasks in this application include: discharging hot moldings from a die casting machine and stacking and discharging CNC machining centers. Material Removal
A robot is specially designed to pursue an intricate path repeatedly. It’s therefore, the best tool for cutting and light trimming tasks. These include trimming headliners, cutting flash from die castings and plastic moldings, and polishing molds. Force sensing technology enables robots to withstand steady pressure against a surface in various applications.
Other applications include:
- Part transfer
- Welding and
- Coating, painting, and sealing
Vehicle part manufacturers and car assembly lines are among the biggest consumers of robotics in automotive manufacturing. Technological advancements have made robots easy to deploy and program. Manufacturers can integrate robots into their plants to enhance employee safety and increase productivity.